Brake/Vacuum Line Innovation – Nylon Quick-Connect Solution

Background:

The client’s original brake/vacuum lines used a rubber hose + steel tube combination, which had issues such as excessive weight, complex assembly, low cleanliness, and limited service life.

Solution:

• Replaced the original rubber + steel tube design with a high-performance nylon quick-connect solution

• Quick-connect design reduces the number of fittings and simplifies assembly

• Nylon tubing is corrosion-resistant and high-pressure capable, ensuring long-term reliability

Implementation Results:

• Weight Reduction: Overall line weight significantly reduced

• Cost Savings: Lower production and assembly costs

• Faster Assembly: Quick-connect design shortens installation time and improves production efficiency

• Improved Cleanliness: Optimized material and design minimize contamination risk

• Extended Service Life: Nylon tubing is wear- and corrosion-resistant, offering a longer lifespan

Value Delivered:

• Enhanced product performance and higher reliability

• Reduced production and logistics costs

• Easier maintenance and replacement

• Meets customer demands for lightweight, clean, and quickly assembled lines